Flow Wrapper Troubleshooting Guide

Our Flow Wrapper Troubleshooting Guide provides quick and effective solutions to common operational issues, helping you minimize downtime and maintain efficiency. From resolving sealing problems to addressing misfeeds, this guide ensures smooth performance of your packaging equipment.

Quick Solutions to Common Flow Wrapper Issues

Problems

Possible Causes

Remedies

Cutting position has deviated from the color marks.

  1. Color mark tracking setting is not activated.
  2. The film color mark is weak or not enough contrast.
  3. Check if the film is slipping.
  1. Enable mark tracking
  2. Refer to the color mark sensor instruction manual attached to adjust the sensitivity of the sensor.
  3. Adjust the tension of the rubber roller or the degree of tightness of the brake.

The cutter cuts the product.

  1. The product position needs to be adjusted.
  2. The height of the cutter seat is incorrect.
  3. Packaging speed is too high.
  1. Refer to section 4.5 about product position.
  2. Adjust the height of the end sealing parts and adjust the sealing knife meshing center to half of the product height.
  3. Decrease the packaging speed.

Burnt crimples appear on the seal.

  1. Temperature is too high.
  2. Speed is too low.
  3. The film’s outer layer has low thermal endurance
  1. Decrease the temperature.
  2. Increase the speed.
  1. Replace with compatible film.

Improper seal.

  1. Temperature is too low.
  2. Speed is too high.
  3. The film’s inner layer has low thermal endurance
  1. Increase the temperature.
  2. Decrease the speed.
  1. Replace with compatible film.

Thermostat does not control temperature.

  1. Heating element is damaged.
  2. Solid state relay is damaged.
  3. Thermocouple is damaged.
  4. Temperature controller is damaged.
  1. Replace the heating element.
  2. Replace the solid-state relay.
  3. Replace the thermocouple.
  4. Replace the thermostat.

Troubleshooting Misfeeding Issues on Your Flow Wrapper

Experiencing misfeeds on your flow wrapper? Follow these troubleshooting steps to identify and resolve common issues, ensuring smooth and efficient operation.

Check Product Alignment

Ensure your products are correctly aligned on the infeed conveyor. Misaligned products can lead to jams or improper sealing.


Adjust Infeed Timing

Verify that the timing between the infeed conveyor and the film feed is synchronized. Incorrect timing can cause wrapping errors.

Inspect Conveyor Belts

Check for worn or misaligned conveyor belts, which may cause inconsistent feeding. Adjust or replace the belts as necessary.

Clean Sensors

Dust or debris on sensors can cause faulty product detection. Use a soft cloth to clean sensors and ensure they are operating correctly.

Check Product Size and Shape

Ensure that the product dimensions match the machine's specifications. Irregular or oversized products can interfere with feeding.

Examine Film Tension

Incorrect film tension can misalign the film and affect product wrapping. Adjust the tension for smooth and even feeding.

Need Help?

Still having trouble? Contact our technical support team for expert assistance. 

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